Free Consultation

+91 63535 56372


From Cotton to Customer: How T-Shirts Are Made?

Tee shirts are one of the most frequently used and sought-after clothes around the world. They are easy to wear, versatile, and can be worn casually or dressed up. However, what many do not know is how T-shirts are actually manufactured.

The process of creating a t-shirt begins with the growing of cotton. Cotton is an herb that is cultivated in warmer climates across the globe. The fibers of the cotton are extracted from the plant and later transformed into yarn. The yarn is spun into fabric that is later dyed or printed. The fabric is later cut and sewn into the shape of a t-shirt.


Here is an even more in-depth detail of the steps in making a t-shirt

  1. Cultivation of Cotton Cotton is one of the crops that is cultivated in warm climates across the globe. The major cotton-producing countries are China, India, the United States, and Pakistan.
  2. Cotton harvesting When the cotton is fully ripe and has reached its maturity, it is taken off the plants. Cotton fibers are separated from the seeds.
  3. Cotton fiber processing These cotton fibers are later transformed into yarn. This is comprised of cleaning, carding as well as combing them.
  4. The spinning of the yarn This yarn is made into fabric. This involves twisting the fibers.
  5. Printing or dyeing of the fabric Fabric can then be printed or dyed. This is how a t-shirt obtains its hue.
  6. Sewing and cutting on fabric This fabric is then cut and sewn to T-shirts. This is generally performed by machines.
  7. The process of finishing the t-shirt The shirt is later finished. This includes washing, examining the t-shirt, and then packing it.

It is a long process producing a shirt can be up to a couple of weeks to several months. The steps in making a t-shirt can differ depending on the style of the t-shirt being made and the manufacturing techniques employed.


  • What are the different kinds of T-shirts?

There are various kinds of T-shirts. These include:

  • Basic T-shirts are the most commonly used style of T-shirt. They are made from 100 percent cotton or a cotton blend.
  • V-neck t-shirts: These shirts feature a v-shaped neckline. They are usually made of an extra-thick fabric than the standard T-shirts.
  • T-shirts with a crewneck feature an elongated neckline. They are typically made from lighter fabrics than V-neck T-shirts.
  • Print t-shirts: These shirts are printed with designs on the front. The image can vary from simple logos to complicated images.
  • T-shirts with embroidery: These shirts feature a design that is embroidered on the front. The embroidery is generally performed by hand, making it more costly than printed T-shirts.
  • What are the various components used to make T-shirts?

The most popular material used for T-shirts is cotton. Cotton is a soft and flexible textile and is pleasant to wear. Other substances that are commonly used to create t-shirts are bamboo, polyester, and Modal.

  • How long-lasting are T-shirts?

The longevity of t-shirts varies on the material that is used in the process of manufacturing. Organic cotton t-shirts made in sustainable ways are more eco-friendly than traditional cotton that is produced in traditional methods.

I hope that this blog post will give you an understanding of the process by which t-shirts are manufactured. If you have any additional concerns, contact us to ask in the comments below.

Related Post


Subscribe to receive update, access to exclusive deals, and more.

Alpha style has been synonymous with Trust, Quality and Excellence. Alpha style is a diversified group with majority business interests in Textile & Apparel.

Work Hours

Our Support and Sales team is available 24 /7 to answer your queries

Copyright © 2020. All rights reserved.